ARapidPrototype SMT fixtures feature a large printing area of 510x489mm, impressive speeds up to 150mm/sec, and high accuracy of ±0.0125mm. They accommodate various board sizes from 40x50mm to 510x508mm and thicknesses from 0.2mm to 6.0mm, ensuring exceptional flexibility. Our fixtures enhance production consistency while minimizing costs, delivering a unique, efficient solution for your manufacturing needs.
An Dispositif de placement SMT is an essential tool for surface mount technology (SMT) that enhances the accuracy and efficiency of printed circuit board (PCB) assembly. These fixtures hold PCBs securely during component placement, achieving precision levels of ±0.0125mm. They can accommodate various board sizes, from 40x50mm to 510x508mm, and thicknesses ranging from 0.2mm to 6.0mm, allowing for versatility in different applications. Operating at speeds up to 150mm/sec, SMT placement fixtures improve production consistency while minimizing costs. Their role in modern electronics manufacturing cannot be overstated, making them vital for high-quality assembly processes.
Designed Specifically for SMT Our SMT placement fixtures are optimized specifically for handling high-density components and small packages, such as 0201 and 0402. Whether you’re in the medical device, consumer electronics, or automotive electronics sectors, our fixtures ensure precise positioning on complex circuit boards, guaranteeing an efficient mounting process that meets your need for highly reliable products.
Exceptional Positioning Accuracy We offer an ultra-high precision of ±0.0125mm, significantly below industry standards, helping you reduce error rates and improve product yield. This is especially beneficial for applications requiring high-density assembly, such as smartphones and high-performance computers, ensuring every component is soldered in the correct position.
Flexible Customization Understanding that each customer has unique needs, we provide flexible customization options that support various circuit board sizes (from 40x50mm to 510x508mm) and thicknesses (0.2mm to 6mm). Whether you need fixtures for prototype development of new products or standardized fixtures for mass production, our professional team can tailor the right solution for you.
Efficient Production Speed Our fixtures support operational speeds of up to 150mm/sec, optimizing your mounting efficiency, especially in fast-changing market environments. During peak seasons in the consumer electronics industry, our fixtures have helped customers shorten their time to market, maintaining a competitive edge.
Smart Design and Materials We utilize advanced materials and design techniques that are anti-static and impact-resistant, effectively protecting your sensitive electronic components and reducing the risk of damage. This durability not only lowers maintenance and replacement costs but also ensures stable operation on high-frequency production lines.
Customer-Centric Service We prioritize communication with our customers, providing comprehensive support from design to implementation. Our team responds quickly to your feedback, ensuring you receive the best solution throughout the project lifecycle. This customer-centric approach has earned the trust and satisfaction of many clients.
| Category | Description | Material Choices | Typical Precision | Industry Applications |
|---|---|---|---|---|
| Stencil Fixtures | Used for applying solder paste to PCBs | Aluminum Alloy, Stainless Steel, Brass, Titanium Alloy | Geometric Tolerance: ±0.02mm, High Precision: ±0.04mm | Electronics, Automotive |
| Reflow Soldering Fixtures | Used to hold components in place during reflow soldering | Aluminum Alloy, Stainless Steel, Engineering Plastics (POM, PEEK) | Geometric Tolerance: ±0.02mm, High Precision: ±0.04mm | Telecommunications, Aerospace |
| Wave Soldering Fixtures | Used for holding PCBs during wave soldering | Aluminum Alloy, Stainless Steel, Engineering Plastics (POM, PEEK) | Geometric Tolerance: ±0.02mm, High Precision: ±0.04mm | Computing, IoT Devices |
| Pick and Place Fixtures | Used for the accurate placement of components on PCBs | Aluminum Alloy, Stainless Steel, Brass, Titanium Alloy | Geometric Tolerance: ±0.02mm, High Precision: ±0.04mm | Consumer Electronics, Industrial Equipment |
| Inspection Fixtures | Used for inspecting solder joints and component placement | Aluminum Alloy, Stainless Steel, Brass, Engineering Plastics (POM, PEEK) | Geometric Tolerance: ±0.02mm, High Precision: ±0.04mm | Medical Devices, Industrial Equipment |
| Alignment Fixtures | Used for ensuring precise alignment of components on PCBs | Aluminum Alloy, Stainless Steel, Brass, Engineering Plastics (POM, PEEK) | Geometric Tolerance: ±0.02mm, High Precision: ±0.04mm | Electronics, Telecommunications |
| Common Materials | Description | Advantages | Flatness |
|---|---|---|---|
| Aluminum Alloy | Lightweight, excellent heat dissipation | Commonly used for structural parts and housings | 0.01mm per 100mm |
| Stainless Steel | High strength, strong corrosion resistance | Commonly used for high-precision and durable parts | 0.01mm per 100mm |
| Brass | Excellent electrical conductivity and machinability | Commonly used for electrical contact parts | 0.01mm per 100mm |
| Titanium Alloy | High strength-to-weight ratio, corrosion resistance | Used for high-strength, lightweight components | 0.01mm per 100mm |
| Engineering Plastics | POM: High hardness, good wear resistance PEEK: High temperature resistance, chemical stability | Commonly used for insulation parts and wear-resistant components | 0.02mm per 100mm |
| Surface Finish | Ra 0.8 to 1.6 | Depends on specific requirements and application scenarios | Depends on specific requirements and application scenarios |
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An SMT placement fixture is a precision tool designed to assist in the accurate placement of surface-mount components onto circuit boards. It ensures that components are positioned correctly during the SMT (Surface Mount Technology) process, improving production speed and quality.
High precision, such as ±0.0125mm, is crucial for SMT fixtures because it reduces placement errors, particularly for small components like 0201 and 0402 packages. This level of accuracy ensures higher yield rates, reduces rework, and enhances overall product reliability.
Yes, SMT fixtures can be fully customized to accommodate various PCB sizes and thicknesses, ranging from 40x50mm to 510x508mm and 0.2mm to 6mm, respectively. Customization ensures that the fixture meets the specific needs of the production line and product design.
By offering operational speeds up to 150mm/sec, SMT fixtures streamline the placement process, significantly increasing production throughput and reducing the overall production cycle, which is vital in industries with high-volume demand like consumer electronics.
SMT fixtures are typically made from anti-static, durable materials that resist impact. These materials protect sensitive components during the placement process, reducing the risk of damage and ensuring long fixture life with lower maintenance costs.
SMT placement fixtures are essential in industries such as automotive electronics, medical devices, consumer electronics, and telecommunications, where precise and efficient placement of surface-mount components is critical for product performance and reliability.
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